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What is the difference between
mechanically applied and electro deposited zinc plating?
The prevention of hydrogen embrittlement in plated parts is an
important consideration. High carbon spring steel of the type used
for the manufacture of spring pins is very susceptible to hydrogen
embrittlement when subjected to a normal electroplating process.
The risk of hydrogen embrittlement is greatly reduced and very low
using the mechanical process. The most significant difference between
the platings is in the methodology used to apply the zinc. Basic
electroplating involves putting parts in a plating bath and activating
an electric current which deposits the coating onto the parts. The
mechanical process involves a powdered coating media which is peened
onto the parts in a tumbling operation. The essential advantage
of the mechanical process is that it does not contribute to the
possibility of hydrogen embrittlement. Electroplating requires additional
processing in an attempt to relieve hydrogen embrittlement; electroplated
parts must be monitored and baked at highly prescribed formulas
in order to address hydrogen embrittlement concerns. In addition
to the very low incidence of hydrogen embrittlement, the mechanical
process generally offers a more uniform coating than that obtained
through electroplating and always more uniform than a hot dip galvanized
coating. VOGELSANG has adopted the mechanical plating process as
our internal standard.
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